Verner Boxer Engine Propeller Recommendations

 

Propeller Selection

 

As a general rule, a longer, slower blade will be more efficient, however, it is important that the prop tips not exceed the speed of sound and that the prop not be too heavy for the engine. The values listed below ensure a safe rotation rate.

  • On all installations, prop diameter should be measured to ensure adequate ground clearance in all attitudes of ground maneuvers
  • On all applications, clearance to any part of the airframe or wing must be considered
  • Pay particular attention to the prop tip clearance. When an engine first starts, the prop blades tend to bend, sometimes as much as 4-5 inches. This is particularly critical for flexwing applications where the wing is able to move in pitch, roll and to a lesser extent, yaw.

 

Verner Factory Recommendation:

2-Blade Standard Carbon Fiber Prop (HPL Hub Rotax Pattern) Diameter …… 68”  -  72”

3-Blade Standard Carbon Fiber Prop (HPL Hub Rotax Pattern) Diameter …… 68”  -  72”

NOTE: Verner 133MK and 133S are internal reduction geared and require left rotating propeller as viewed facing the propeller end.

              Verner  VM25T is cog belt reduction and requires right hand rotating propeller as viewed facing the propeller end.

 

Propeller Test Information:  

Verner Factory Tests:

WARP DRIVE - 3 blades - 68"
maximum static thrust - 180 kg
PESZKE PROP - 3 blades - 68"
maximum static thrust - 172 kg
KIEV PROP - 3 blades - 71"
maximum static thrust - 158 kg
DUC FC - 2 blades - 68"
maximum static thrust - 90 kg

FlyDiver, llc has done comparison testing with several props including 2&3 blade Warp, 3 blade Powerfin and 3 blade GCS. A 64” Sport Prop is in use on one Verner 133M and its owner is quite pleased with its performance, however, the Verner factory does not recommend props less than 68”. Ivo told us that their props are too light for the higher horsepower of the Verner. The Verner factory has added a reduction ratio of 2.29:1 to eliminate possible sympathetic vibration using 2 blade props on the 2.0:1 reduction.  

Test Parameters: In all tests, pitch was set for a maximum of 5000rpm with the aircraft tied to a fence post (static). Pitch was measured at the blade tips using the protractor supplied with Warp props.

  • Warp 2 & 3 blade 72 & 70”: Very well balanced propeller with excellent thrust. Tested in 72” 2 blade on 2.0:1 reduction and 70” 3 blade on both 2.0:1 and 2.29:1 reduction. The 2 blade had more vibration on the 2.0:1 reduction but delivered similar thrust characteristics to the 3 blade. Pitch was set between 8-10 degrees to achieve 5000rpm maximum.
  • GSC 70 and 72” 3 blade: This is a wooden propeller made in Canada. It delivers thrust that matches the Warp props and is considerably less expensive than comparable carbon fiber props. This prop was tested in 70” on both reductions and 72” on a 2.0:1 reduction. The GSC delivered thrust comparable to the Warp props.  During initial testing we were unable to achieve more than 4800rpm due to the minimum pitch setting that comes from the factory. After consulting with the GSC factory, a small amount of material was removed from the hub to allow less pitch and a 5000rpm maximum static rpm. Pitch was set to 5 degrees.
  • Powerfin 72” 3 blade: The test engine had a vibration problem between 1500 and 2000 rpm caused by poorly balanced carburetors. The Powerfin reduced the total amount of vibration but spread the vibration over a larger rpm range. Thrust was noticeably less than both Warp and GSC props. Pitch was set at 12 degrees to achieve the static 5000rpm maximum.
  • Brolga 70” 3 blade: This Australian made prop was tested on a 2.0:1 reduction that had Bing 54 carburetors installed. Unfortunately, the Bing carburetors will not produce the maximum power that the engine would normally develop so thrust was not tested.  The prop did exhibit very good balance on an engine with minimal vibration.  FlyDivers judged this prop to be entirely acceptable as tested.